Reports

Switchboard Thermal Imaging Report — What's Included

What a professional switchboard thermal imaging report (also called an electrical thermal imaging report) should contain — and what insurers, asset managers and electrical contractors expect to see.

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What's in a professional switchboard thermal imaging report

A switchboard thermal imaging report is the formal written output of an infrared electrical inspection — sometimes also called a switchboard thermal testing report or switchboard heat testing report. It documents what was inspected, what was found and what action is recommended, and it's the same document insurers refer to as an electrical thermal imaging report or insurance thermal imaging report. We're a referral and lead-generation service — we don't perform the inspection ourselves. We connect you with a qualified, licensed electrician or thermographer in our provider network who specialises in switchboard thermal imaging.

What's Included

  • Site, switchboard and circuit identification
  • Thermographer credentials and equipment details
  • Thermal and visible-light photos of each finding
  • Measured temperatures and ΔT (delta-T) values
  • Severity classification per finding
  • Recommended remedial actions and priority

What Faults Are Detected in Switchboards

The same set of issues come up again and again in switchboard thermal imaging reports across Australian commercial and industrial sites.

  • Loose terminations

    The most common finding. Loose lugs, screws and bus connections develop high contact resistance and quietly heat up over time.

  • Overloaded circuits

    Circuits running closer to capacity than the design intended — visible as elevated, uniform heat along cabling and protection devices.

  • Phase imbalance

    Uneven loading across phases, showing as one phase consistently hotter than the others under load.

  • Failing components

    Breakers, contactors and isolators starting to degrade internally before they trip — often the earliest warning sign of failure.

  • Undersized or corroded connections

    Cables, lugs or busbars too small for the load, or corroded by the local environment, both showing as hot spots under load.

  • Insurance-relevant defects

    Anything an insurer would flag — high-severity hot spots on main switchboards, untagged DIY rework, missing covers, accessibility issues.

What the Thermal Imaging Report Includes

A professional switchboard thermal imaging report should give you — and your insurer — everything needed to understand what was inspected, what was found and what to do about it.

  • Thermal images

    Calibrated infrared photos of each switchboard, board section and finding, captured under normal load so faults appear as heat.

  • Visible-light photos

    Matching visible-light photos so each finding can be located on the actual board, not just the thermogram.

  • Defect findings

    A clear list of every detected anomaly — loose connections, overloaded circuits, phase imbalance, failing components, hot terminations.

  • Temperature differences (ΔT)

    Measured temperatures and ΔT values relative to a reference component or ambient, used to size the severity of each finding.

  • Risk / severity ratings

    Each finding classified into advisory, intermediate, serious or critical bands so you know what's urgent and what can wait.

  • Recommendations

    Suggested remedial actions per finding — re-torque, replace, re-balance loads, schedule rectification — with priority.

Who Needs This

  • Building owners and facility managers
  • Insurance brokers requiring formal documentation
  • Strata managers and body corporates
  • Industrial maintenance planners
  • Tenants subject to insurance compliance
  • Asset managers tracking preventative maintenance

Why It Matters

Without a documented report, a thermal scan has no audit trail. A proper switchboard thermal imaging report is what satisfies switchboard thermal imaging requirements set by insurers and asset managers, supports preventative maintenance schedules and provides defensible evidence if a fault later occurs.

How insurers use the switchboard thermal imaging report

For commercial property and business insurance, the switchboard thermal imaging report is the document that demonstrates due diligence around electrical fire risk. Insurers and brokers typically want to see a recent (usually within 12 months) report from a licensed electrician with thermography training, using calibrated equipment, with severity ratings and recommended actions. Where high-severity findings are listed, they normally expect evidence that the remedial work was completed. See our insurance requirements page for what Australian insurers commonly ask for, and view a sample switchboard thermal imaging report to see the format.

Common issues found during switchboard thermal imaging

Across the reports we see, the dominant findings are loose terminations on incomers, lugs and busbars; overloaded distribution circuits; phase imbalance on three-phase boards; and early-stage component degradation on breakers and contactors. Many of these issues are invisible during a normal electrical inspection because the switchboard looks fine — they only show up as heat under load, which is exactly what a switchboard thermal imaging report is designed to capture.

Report quality matters more than the scan

Two inspectors can capture the same images and produce very different reports. A weak report is just a folder of thermograms; a strong report tells you what each finding is, how serious it is in ΔT terms, what to do about it and by when. When you request switchboard thermal imaging quotes, ask each provider what their report includes — the difference in usable detail is much bigger than the difference in price.

How It Works

  1. 1

    Submit your details

    Tell us about your site, switchboard count and timing.

  2. 2

    Get matched

    We connect you with a qualified provider in your area.

  3. 3

    On-site inspection

    A licensed electrician or thermographer attends with calibrated thermal imaging equipment.

Frequently Asked Questions

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